Ali Jackson's MK Indy Blade

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October 2003
November 2003
December2003


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MK Engineering
These guys make high quality chassis and bodys.

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This forum is fantastic for anyone building a kit car, someone, somewhere has already answered all your questions!

MK Owners Club
One day I hope I will be eligible for membership....

Which Kit Car
Good kit car reading, they even have an MK Build ongoing at the moment. 

NISe7ens
Northern Ireland Sevens car club (Caterhams, Westfields, Locosts etc)








The picture in the logo was taken by Richard Crowe on a wet day at Nutts Corner on the 24th of Febuary 2004.

30 January 2004


I went to the Belfast Sportscar Show tonight in the Kings Hall.  It was pretty good I have to say.  I took some pics, and have them stuck up over in the gallery

27 January 2004

Nothing much to report.  I've sent off my completed 627/1 form and a load of reciepts to the DVLNI in Coleraine so I can (hopefully) get a chassis number.  Once I've got that I can complete another form to book an SVA date.
There still are things to do to the car, but I really can't get any steam up to tackle them, since the car is down the low shed (away from the tools) and covered, and the SVA seems just sooo far away  :-(

I contacted Nutts Corner today, and they are solidly booked for the rest of the year (!) at weekends, so it looks as though any test session will have to be during the week sometime, as late as possible in the evening.  I'm gonna have to discuss this with some of the other folks who might be coming along before I book anything for definite.

Congratulations to Donut, another MK Indy builder who had his MK Indy Pinto pass today.   Something hopefully I can look forward to.

21 January 2004

OK I have totally revamped the 'Suppliers' page.  It now is a lot closer to a links page with details of a lot of very interesting website of both suppliers and othe builders pages.  Have a nose around there are some neat pages there.

21 January 2004

Today I bolted on the roll bar using some electro-polished bolts I got from Inox fasteners in England.  To be honest they don't look that outstanding, but it's good to get another bit of progress made.  I also fitted the immobiliser.  This cost me a total of £35 and I got the 2 parts (reciever and keyfob transmitter) from Maplin.  Order codes are L55AF for the Remote Reciever and L54AF for the Keyfob Transmitter.  It seems to be a good job.  The car cannot be started when this is activated, so it does what it's supposed to.  That's not to say it's perfect, if you knew exactly what you were at, it can be defeated, but I'm glad that I'm not relying purely on a Ford Sierra ignition key as my only security device!  Mind you cars like this simply cannot be left alone.  I dread to think what I'd do if she got nicked!

20 January 2004

Kinda strange today, I didn't do much, but I sort of realised I'm running out of things to do!  I knocked up a list.

Enlarge exhaust hole in GRP side
Fit beading around exhaust port
Bolt on roll bar
Fix covering around curved cockpit edges
Fit foam around passenger footwell bar
Fit acoustic foam to bonnet
Dymo sticker print outs for "brake fluid warning" and "do not push"
New Master Cylinder?
Fit SVA nut covers
Fit Silencer
Fit Silencer heat shield
Fit Beading around dash panel
Find and fit Mirrors

And that's about it!  No doubt I'll come across more things, but it looks to me like I have a couple of weeks work left, and about 10 weeks to do it as there's still no sign of that flippin' receipt!  I think I'm going to book Nutts Corner again sometime towards the end of February for some testing, so I'll let you all know if anyone wants to come along.
You may be asking 'New master cylinder'?  What's all that about?  It was pointed out to me by Brian that the bore on the master cylinder I have fitted is a little bigger than a normal Sierra, that makes the brakes stiffer, so we think by fitting a different master cylinder I can get the brakes a little easier to press.  It's also possible that the SVA might fail the car for requiring excessive pedal pressure, so I'll probably inquire about the price of a new master cylinder at Europarts in the next couple of days,

19 January 2004

Got a few more smallish things sorted out.  First I have finished the lights by fitting and wiring the number plate illumination light.

I also got the handbrake gator finished, and very neat it looks too.


I just need to get rid of all the protective blue plastic....  I really don't want to have to undo any of the transmission tunnel bolts to do that!

16 January 2004

OK a few pics for you all.  First off I received and fitted today the indicators on their 12cm stalks from Stafford Vehicle Components

They look very nice and fit in very well with the whole chrome look, mind you they did cost £36 for the pair (inc P&P).  I think I'd get sued if I tried to call this car a Locost!

Also here's an overall pic of the car with the seats and the roll bar set back on, with the cover fitted and the indicators on.


Once I get her all bolted together properly and a proper silencer fitted we should be ready to finish preparations for the SVA.  I still have no date for the SVA as I'm still awaiting a receipt for the kit from Bill.  It's a little frustrating because until I get the receipt I can't get the chassis number, until I get the chassis number I can't apply for the SVA, and there's about an 8 week waiting time for the SVA.  All of this is being held up for the want of a bit of paper.  Ha-ho.

15 January 2004

Not  a huge pile to report.  I have the fog light totally working now, and mounted correctly.  I'm going to re-mount the taillights as they have to be fitted so the lenses are totally vertical, which they still aren't, despite the black rubber strips I've been using.  The only thing I can do is make wedges out of wood and use longer bolts to mount them instead of the captive bolts already fitted.  Very, very little on this car is straightforward!

Oh yeah, Ricky Crowe's video 'Nuttscorner.wmv' is being used on the MK Owners Club web page - towards the bottom of the page.  Pretty pleased about that!

13 January 2004

I fitted the bonnet catches today, using small aluminum plates to help spread the pressure under the fibreglass.  They seem to be a good job, and the bonnet seems a nice fit.  I also fitted (but haven't yet wired) the fog light.  I'll post some pictures tomorrow.  Tomorrow I'm hoping to finish the fog light and fit the number plate illumination light, as well as finish the sealing inside the cockpit.


12 January 2004

I did a few details in around the car today.


I got some beading from www.vintagesupplies.com.  I have cut and fitted this around the two front cycle wings, and used a little PU adhesive to secure them.  They look pretty good I reckon, and they'll help the old SVA cause.


I put some more adhesive in around the edges of the interior panels, so there are no sharp edges, hence all the masking tape.  But look up in the right hand corner of the picture.  Yes, I cut the gear stick to a more acceptable size and fitted the cricket ball!  Again it's secured with PU adhesive, and it looks brilliant.

  
I also popped down to Victor Swain's and the lads sewed in the velcro strip into the cover.  Back home I stuck on the other side of the velcro to the top of the rear bulkhead.  Job's a good 'un.


At the moment I seem to have dismantled more that I'm building, but I still have a lot of work to do to get her anywhere close to an SVA pass.  Hopefully I can have a go at fitting the bonnet catches soon, and fill in more edging with the PU sealant.

9 January 2004

Well I got fitting the button clips for the back cover, and I attached the buttons to the body as well.

    

Here's a pic of the handbrake gaiter, although I haven't done much fitting at it yet.


And finally here is a pic of the modification I've made to my air filter to try to get it to fit.


Now it's worth adding that THIS DOESN'T WORK!   I had hoped that keeping the filter intact while changing the box itself wouldn't affect the engine much, however the shape of the air ducts obviously have an effect, because the engine now seems to be missing above about 9,000rpm.  I think however I have the answer, and it involves these...

..and a wee bit of tuning......

 8 January 2004

More videos - OK I'm going to list them all and a brief description, size etc.  All these came from the camera of Richard Crowe - Many thanks.  The last 3 are new today.

aliscar.wmv - 567 KB - A rolling chassis, me playing with the engine.  Pretty low quality.
uvs040103-003.MPG - 1589KB - Lucy accelerates up a straight on Nutts Corner.  Very short.
nuttscorner.WMV - 2029KB - More stuff from Nutts Corner, including me stalling!  My favorite clip.  Much longer and similarly good quality.
nuttscorner1.WMV - 1043KB - More of Lucy nipping round Nutts Corner.  No Stalling :-(
nuttscorner2.WMV - 1378KB - Yet more of me driving round Nutts Corner, but with the crucial difference *I HAVE THE LIGHTS ON*!
nuttscorner3.WMV - 1084KB - A bit of a close up of the car, as I wait to go out on the track.

Away from the Hollywood side of car building, I had a cover made today for the rear boot area.  I have to fit the snap-press buttons both onto the cover and onto the body of the car.  I'll need to be careful with this or I could make a mess of the car pretty quickly!  My cousin-in-law Victor Swain is an upholsterer and I have to thank him for this - it's a very tidy job.  He also made a handbrake gaiter.  I'll try to get some pictures tomorrow as I'm fitting it. 
I'm also going to order some polished raised head bolts from Inox fasteners for fixing the roll bar onto the chassis, as these will be on display.  Should look good - assuming I can get them in the right length.
I'm expecting some neoprene adhesive tape which I'll be fitting around the bonnet recessed areas, so hopefully I'll get the bonnet fitted soon after that.  I can't get the airfilter fitted or modified to my satisfaction, and fit the unmodified bonnet, so it looks like I'll get the carburettors rejetted and run it with airsocks.  The up side of this is about 5-7 extra BHP, the down side is I don't like to mess with an engine that's running pretty good already!    

7 January 2004

Some video has arrived you can download it HERE.  It's only 9 seconds long.
Many thanks to Richard Crowe once again.  It's in MPG format and it's 1.6Mb in size.
You may notice me braking a good 300 yards before the corner.  That's because I have a yellow streak a mile wide up my back!!!
There's a slightly bigger video in WMV format HERE - it lasts for over a minute and contains the all the other footage plus me stalling the car!  It's 2Mb in size. 


4 January 2004

More pics, this time from Richard Crowe's video camera.  A nice sense of speed on some of these!

    

    


3 January 2004

Another pic has arrived, this one is from Sean McGoldrick, showing me and Ricky Crowe about to head out on a run.  Talk about two rabbits caught in the headlights!

The lovely looking blue car is  Richard Morgan's Westfield Megablade.  Fitted with slicks, this car is extremely quick.  Mind you Richard can drive it pretty good as well!  Sean's CBR1000 BEC is on the left hand side, currently bereft of rear wings, she's undergoing a facelift at the moment!

3 January 2004

Photos have arrived.  Many, many thanks to Richard Crowe.


"Remember Alister, ABC, Accelerator, Brake and Clutch" - advise from Brian to a novice!


"Brickin it before the first run!"


"Brian takes Lucy out for a wee run to see how she goes.  Pretty well as it turns out!"


"Me, about to apply the loud pedal up the main straight"


Brian McGoldrick's locost blade (nearest the camera), Sean McGoldrick's CBR 1000 BEC, and Lucy in the background.


"Smiling like a basket of chips!"


3 January 2004


Holy Cow!  I had the car down at Nutts Corner Motor today, for a wee 'shakedown'.  You could not get the stupid grin off my face!  The first run was a tentative affair, however once I saw the main straight I was able to give her the 'hey daddy, daddy'.  I simply cannot comprehend how fast that thing accelerates.  It's been 6 months or so since Brian took me out for a run in his locost fireblade car, and it really brought it home to me that Lucy is a supercar.  

It is going to take a fair amount of time until I learn to drive her properly.  The track was damp, and since I'm really only getting used to her I took it easy.  Mind you I still got the tail out (unintentionally) a couple of times - without spinning thankfully - under acceleration.
Lucy lapped up the abuse, the only issues were the clutch cable adjuster wasn't tightened properly so the clutch got a little slack after a couple of runs, but that was 5 minutes to tighten that, and the steering grommet came loose, but that will be easy to put back in place and fit a jubilee clip to make sure it stays in OK.
The brakes are a bit unlike a normal road car, in that they do require a fair amount of pressure to stop her, but they do stop her OK!  That engine, that acceleration.  I'm still on a high.  
My thanks to Brian and Sean McGoldrick who organised this wee outing, it was brilliant.  And thanks for all the positive comments from the other folks who turned up.  There were some great BECs on display, and since Richard Crowe was there with his video and still camera, you can expect some shots and movies up here in the next couple of days.  Next step is to do the paperwork, apply for a chassis number, then MOT and SVA.  Both of these final stages will require a LOT of work to pass.
Mind you I still can't quite believe that I built a car that quick!


1 January 2004

First off, I'd like to wish you all a happy new year, and I hope you all have had a nice holiday.   Since I'm starting a new month, just to let you know all the previous month's stuff is in my December Build Diary .  You can get to it from the table to the left as well.
Anyhow on to the car!  I spent a few hours today  fitting my tail light clusters, finally getting the job done despite having to do a bit of re-wiring. 
It all started badly when it became obvious that the tail light clusters I had previously bought from Europa were too 'thick' to countersink into the rear wing as I had planned.  I nipped down to Leslie Wilson's yesterday and bought a new set (£10 each including bulbs!) from him that were thinner.  These, however, still wouldn't fit in the manner I was hoping, so I've had to fit them so the entire unit sits proud of the rear of the wing.  Maybe a photo will explain it better than I can!

  

In the photo from above you can also see a black rubber 'spacer' I've fitted in an attempt to make the surface of the taillights point horizontally - an SVA requirement.
It actually looks better than I had expected, so I'm happy enough.
The wiring (again) was a bit of a problem.  The tail light wires I had brought down the prop tunnel on 7-core trailer wire appeared to be dead.  A few hours problem solving later, it turns out a small blue connector I had used to join 2 wires previously wasn't connecting properly.  Ah well, if it was easy sure everyone would have one!
Finally I can report all the taillights, brake lights and indicators work OK.
Phew!
I've also been considering my options on the airbox problem.  As it sit currently the bonnet won't fit over the airbox.  There are a few solutions to this:-
1) A bonnet bulge - I'm not too keen on this as it would detract from Lucy's good looks!
2) Re-Jetting - adjust the carburettors so the engine runs well using some small individual air filters.  This is a good option, but I'd prefer not to monkey with the engine for a while yet.  I might well go this way in the longer term.
3) Reversing and cutting the airbox.  The airbox can be turned 180 degrees and this makes it sit a lot flatter (but still not enough), I've also seen pictures of a modification whereby the airbox is cut allowing the bonnet to fit without a 'bulge'.
I'm currently leaning towards option 3, but I'll have to lengthen a tube on the cylinder head first, then modify the airbox, check the engine still runs OK, then see if I can get the bonnet fixed.  Then she'll REALLY look the part!

Finally a competition.
'Guess where the pipe goes'!
This one has the brains of the project stumped!


In the picture above I am holding a pipe coming from the cylinder head - and it's not connected to anything.  It's meant to - it has a wee clip for holding it but I cannot see where it goes!
I want to know simply - where does it attach to?
Hint - on pre-1997 Fireblades it attaches to the water pump/thermostat housing - but not on mine!


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